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5 Common Air Compressor Problems

Air compressors have become important pieces of equipment as it streamlines complicated tasks in different settings. Since many modern air compressors are utilized intensively, they need regular maintenance to keep efficiency and performance,

Nonetheless, the heavy use makes them prone to wear and tear. Luckily, you can efficiently prevent expensive downtimes by determining common air compressor problems and fixing them ahead of time. This post presents the common air compressor problems and how to fix them.

1. Air leaks

Different problems cause air leaks, but they are simple to troubleshoot and fix through sealing the affected region. A few of the common signs of air leaks include the loss of pressure through the oil fill tube, gauge drops, and air drafts around the motor region.

A careful inspection is needed to determine the source of the air leakage in your compressor. In most situations, air leaks originate from those worn hoses, worn piston valves, faulty valves. The best fix is to change those parts.

2. Oil leaks

With an industrial air compressor, there’s another concern that might cause you to have concerns, and that is oil leaks. Those oil leaks could be difficult to locate on the air compressors, and you need to be wise enough to assess and fix them.

Here are a few tips you should know to prevent and fix such problems.

The initial step is to locate the leaks, and that is the most difficult part of an industrial air compressor. Most of the time, the leaks are with the gaskets and seals, and that’s where you need to get started.

Therefore, check on all the rubber parts and make sure there’s no oil leaking from them. That will help you get out of that situation in the most efficient manner. On top of that, you should also take care of all the metal components and check for any oil residue on the metal components.

Do you find any leaks on the metallic components? Then you must fix or have components changed, and that will help you out of such scenarios perfectly.

It will also help if you make sure the oil levels are optimal and the oil is not below or over that level. Is the oil overflowing? Then you must check on that too as that can cause spoil or leakage on the rubber parts of your air compressor.

3. Wiring

Another thing that you need to take care of is the wiring of your air compressor. It’s extremely important to have the proper wiring for your air compressor. Oftentimes, the problem involves electrical issues and short circuit that is caused by using cables and wires that are not compatible and can’t take the load for the compressor.

To fix this problem, it is essential that you are only employing the best-rated wires and cables for your air compressor. Doing so will help you prevent having that problem again in the future.

4. Fails to produce air pressure

Every time you turn on the air compressor, it must produce the expected pressure levels to the outlets. Nonetheless, in other situations, a compressor might operate but fail to produce the projected pressure.

One way of fixing the issue is by holding your gloved hand near the air outlet. The lack of air pressure is a certain sign that your unit is faulty. Moreover, an air compressor might fail to produce air pressure due to various reasons, with the most common one being a malfunctioning pump.

Does your air compressor run but fail to produce pressurized air for some time? The chances are high that the air intake pump is the problem here. The second potential culprit for the lack of air pressure is a damaged gasket between the high-pressure and low-pressure compartments.

That causes the air to flow from one side to another under low pressure. Thus, if an air compressor produces insufficient air pressure, you must see the gasket for potential wear and tear.

5. Extremely hot emissions

Compressed air is often expected to be extremely hot. Right? However, what about if your unit releases hot drafts? You should pay attention when that happens. Keep in mind that hot, compressed air could cause expensive damages to surfaces and items.

Some of the common causes for extreme hot emissions are limited air intake, poor ventilation, accumulated dirt, worn-out valves, and gaskets. The solution to that concern depends on what you are working with.

For example, you can add effective air conditioning systems if the hot emissions lead from insufficient ventilation, or you can move the compressor to a well-ventilated area.

You see, air compressors are highly practical and useful pieces of equipment. However, it is typical for them to experience some problems. Have you encountered one of these typical air compressor problems before?

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Written by Marcus Richards

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